Reducer application range

The high speed planetary gearbox is a power transmission mechanism that uses the speed converter of the gear to decelerate the number of revolutions of the motor (motor) to the desired number of revolutions and obtain a larger torque. In the current mechanism for the transmission of power and movement, the application of a wide range of reducer. Almost all kinds of machinery in the transmission system can see its traces, from the transport of ships, cars, locomotives, construction with heavy machinery, machinery industry used in processing equipment and automated production equipment, to the daily life of the common Home appliances, watches and so on. Its application from the large power transmission work, to a small load, accurate angle transmission can see the application of Helical Bevel Gear Drive, and in industrial applications, the reducer has a slowdown and increase the torque function. So widely used in speed and torque conversion equipment.

Gear reducer use, maintenance and precautions

(A) disassembly high speed reducer, should try to avoid hammering, so as not to damage the normal parts.
(B) the use of if the shaft extension or connection at the seepage phenomenon, should be promptly replaced skeleton oil seal and other seals.
(C) reducer 460 # load industrial gear oil, the working environment temperature is 0 ~ 40 ℃.
(D) after the first use of 100 hours, should be clean inside the cavity put on a new gear oil, after every 2,000 hours oil change once.

Reducer installation and use of the precautions

(1) The gear unit should be firmly installed on a stable foundation or base, and the oil in the oil drain tank should be removed and the cooling air circulation should be smooth. The foundation is unreliable, it will cause vibration and noise during operation and cause the bearing and gear to be damaged. When the transmission coupling has a protrusion or the use of gear, sprocket drive, should consider the installation of protective devices, the output shaft to bear a larger radial load, should be used to strengthen the type.
(B) according to the provisions of the installation of equipment to ensure that staff can easily close to the oil standard, ventilation plug, drain plug. After installation in place, should be in a comprehensive manner to check the accuracy of the installation location, the reliability of the fastener compression, after installation should be able to flexible rotation. Reducer with oil pool splash lubrication, in the operation before the user needs to remove the plug of the vent hole, put the ventilation plug. According to the different installation location, and open the oil level plug screw to check the height of the oil level line, from the oil level plug to the oil from the oil level plug hole overflow, screw on the oil plug is correct, before the air Test run, the time shall not be less than 2 hours. Operation should be smooth, no impact, vibration, noise and leakage of oil phenomenon, found abnormal should be promptly ruled out.
(C) the installation of high speed planetary gearbox, should pay attention to the transmission center axis alignment, the error shall not be greater than the amount of compensation used by the coupling. Good alignment can extend the service life, and get the ideal transmission efficiency.
(4) When installing the transmission parts on the output shaft, it is not allowed to strike with a hammer, usually with the internal thread of the fitting fixture and the shaft end, and the drive parts are pushed with bolts. Otherwise, the internal parts of the reducer may be damaged. It is best not to use steel fixed coupling, due to improper installation of such couplings, will cause unnecessary external load, resulting in early damage to the bearing, even when the serious cause of the output shaft fracture.